Conventional & Linear Motor Assembly-Southwest-Douglas-AZ-Windtech

Services Custom Stators Custom Lamination Cores Self Supporting Coils Custom Rotors
and Armatures Conventional & Linear Motor Assembly Stator & Coil Encapsulation Services Electronic Control
Board Assembly Custom Mechanical
Assembly & Wire Harnesses

ISO 9001:2008CERTIFIED

All Categories > Conventional & Linear Motor Assembly

Printable Page Email

Email This Page

Save To Favorites


	Conventional & Linear Motor Assembly

larger image

Windtech Inc. builds custom motors and linear stators to Customer specifications. We also have the capability to build complete small motors assemblies. Whether you need permanent magnet motors, DC Brushless motors or DC Brushed motors, we are your assembly partner that can reduce your production and assembly costs without comprising quality.

Magnet bonding to Customer specifications is an operation that needs to be performed with custom designed tooling which we have the ability and experience to make. We are very familiar with all types of magnet bonding adhesives.

We perform 100% inspection an all parts (no sampling), giving you the confidence that every one of the units we make has passed all the requirements. We have the experience, know-how and unbeatable pricing to be the elite custom assembly supplier for the electric motor industry. Contact us with your design and drawings and find out why for yourself.

Specifications · Materials

Specifications

Motor Types		AC Asynchronous AC Induction AC Polyphase Induction AC Synchronous DC Brushed DC Brushless Fractional Horsepower Linear Pancake DC Permanent Magnet Servo Shaded Pole Squirrel Cage Stepping type Universal

Stack/Core		From small 0.5” stacks OD to larger 24” stacks OD Lamination ultrasonic cleaning Straight Slot or Skewed

Value-Added Services		Honing Magnet Bonding Milling Powder Coating/Fluidizing Surface Grinding Thru Holes Turning

Testing/QA		All units inspected (100% Inspection coverage, no sampling) Dimensional inspection Electrical inspection (Resistance, Inductance, Hi-pot, Surge, unbalances, Rotation) Phase Sync. RPM Torque Visual Inspection

Compliances		AS9102 based FAIR J-STD-001 Certified

Fluidizing		Electrostatic powder coating can be performed Powder coated in a fluidizing bed

Winding Types		Concentric Lap Delta WYE Special

Lacing		Single or Double Pass Lacing

Varnishing		Air Dry Varnish Dip and Bake Trickle Varnish VPI (Vacuum Pressure Impregnation)

Materials

Stack/Core Lamination		ASTM Type C-5 coated or uncoated Fully processed for stress-relief anneal Grain Oriented Silicon Steels Non Oriented Silicon Steels (.014”, .018”, .025”) Special Material Alloys (Nickel-Iron; Cobalt-Iron; others) Thin Gauge Silicon Steels (.005”, .007”, .011”)

Stack/Core Bonding		3M™ Scotchcast™ Electrical Resin 265 Magna-Tac E645® Epoxy Adhesive Others

Stack/Core Insulation		DMD Material Dacron®-Mylar®-Dacron® Dupont™ Mylar® Type MO Fluidizing (3M™ Scotchcast® #260, #5230N, #5555) Kapton® HN NK Material - Nomex®-Kapton® NKN Material - Nomex®-Kapton® Nomex® Nomex® Type 410, 414, etc.

Magnet Wire		Round or square Copper magnet wire Heavy Build, Class 200°C Heavy Build, Class 240°C PEEK insulated, Class 260ºC Inverter Duty Grade, Class H 200°C Essex: Polybondex® G Bond M PBX #1, UL-180°C Inverter Duty Grade, Class H 200°C, Polybondex® Per NEMA Standard MW1000 & Federal Specification JW1177 Essex, Rea, MWS, others

Tab/Wedge		Epoxy Laminates G7, G10, G11 Nomex® Type 410 Nomex® Type 414 Others

Lacing Cord		AA52081 (Type II), Polyester, -100°F (-73°C) to 350°F (177°C) AA52082 (Type III), Teflon, 100°F (-73°C) to 450°F (232°C) AA52083 (Type IV), Teflon Coated Fiberglass, -100°F (-73°C) to 800°F (427°C) AA52084 (Type V), Nomex, -100°F (-73°C) to 500°F (260°C) Kevlar Per AA52080 (Type I), Nylon, -67°F (-55°C) to 325°F (162°C) Per AA52080-84 (formerly Mil-T-43435)

Lead Wire		Others Per MIL-W-16878 Per MIL-W-22759 Per UL 1180, UL1423, etc.

Solder		In Accordance With IPC J-STD-001 & 006 Others Sb05Sn95, Lead Free Binary Alloy Sn01Pb97.5Ag1.5 Sn05Pb93.7Ag1.5 Sn10Pb88Ag02 Sn60Pb40 Sn63Pb37

Connection Insulation		Tape: Kapton, Teflon, Glass Cloth, etc. Sleeving: Polyolefin, Mylar, Kynar, Silicone Rubber, FEP, Teflon, PEEK, etc. Sleeving Per Mil-I-23053, Mil-I-22129, Mil-I-3190

Varnish		Altana PDG varnishes Class Protection from 135°C to 220°C Cotronics coatings Dolph's varnishes Others

Epoxies		Cotronics Duralco® 4525 Dow Corning™ products Epoxyset EC-1012M Others

MORE IMAGES


	· Linear Stators

	· Magnet Bonding

Conventional & Linear Motor Assembly

Motor Types

Stack/Core

Value-Added Services

Testing/QA

Compliances

Fluidizing

Winding Types

Lacing

Varnishing

Stack/Core Lamination

Stack/Core Bonding

Stack/Core Insulation

Magnet Wire

Tab/Wedge

Lacing Cord

Lead Wire

Solder

Connection Insulation

Varnish

Epoxies