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Conventional & Linear Motor Assembly



Windtech Inc. builds custom motors and linear stators to Customer specifications. We also have the capability to build complete small motors assemblies. Whether you need permanent magnet motors, DC Brushless motors or DC Brushed motors, we are your assembly partner that can reduce your production and assembly costs without comprising quality.

Magnet bonding to Customer specifications is an operation that needs to be performed with custom designed tooling which we have the ability and experience to make. We are very familiar with all types of magnet bonding adhesives.

We perform 100% inspection an all parts (no sampling), giving you the confidence that every one of the units we make has passed all the requirements. We have the experience, know-how and unbeatable pricing to be the elite custom assembly supplier for the electric motor industry. Contact us with your design and drawings and find out why for yourself.





Specifications  · Materials

Specifications

Motor Types

AC Asynchronous
AC Induction

AC Polyphase Induction

AC Synchronous

DC Brushed

DC Brushless

Fractional Horsepower

Linear

Pancake DC

Permanent Magnet

Servo

Shaded Pole

Squirrel Cage

Stepping type

Universal

Stack/Core

From small 0.5” stacks OD to larger 24” stacks OD
Lamination ultrasonic cleaning

Straight Slot or Skewed

Value-Added Services

Honing
Magnet Bonding

Milling

Powder Coating/Fluidizing

Surface Grinding

Thru Holes

Turning

Testing/QA

All units inspected (100% Inspection coverage, no sampling)
Dimensional inspection

Electrical inspection (Resistance, Inductance, Hi-pot, Surge, unbalances, Rotation)

Phase Sync.

RPM

Torque

Visual Inspection

Compliances

AS9102 based FAIR
J-STD-001 Certified

Fluidizing

Electrostatic powder coating can be performed
Powder coated in a fluidizing bed

Winding Types

Concentric Lap
Delta

WYE

Special

Lacing

Single or Double Pass Lacing

Varnishing

Air Dry Varnish
Dip and Bake

Trickle Varnish

VPI (Vacuum Pressure Impregnation)


Materials

Stack/Core Lamination

ASTM Type C-5 coated or uncoated
Fully processed for stress-relief anneal

Grain Oriented Silicon Steels

Non Oriented Silicon Steels (.014”, .018”, .025”)

Special Material Alloys (Nickel-Iron; Cobalt-Iron; others)

Thin Gauge Silicon Steels (.005”, .007”, .011”)

Stack/Core Bonding

3M™ Scotchcast™ Electrical Resin 265
Magna-Tac E645® Epoxy Adhesive

Others

Stack/Core Insulation

DMD Material Dacron®-Mylar®-Dacron®
Dupont™ Mylar® Type MO

Fluidizing (3M™ Scotchcast® #260, #5230N, #5555)

Kapton® HN

NK Material - Nomex®-Kapton®

NKN Material - Nomex®-Kapton® Nomex®

Nomex® Type 410, 414, etc.

Magnet Wire

Round or square Copper magnet wire
Heavy Build, Class 200°C

Heavy Build, Class 240°C

PEEK insulated, Class 260ºC

Inverter Duty Grade, Class H 200°C

Essex: Polybondex® G Bond M PBX #1, UL-180°C

Inverter Duty Grade, Class H 200°C, Polybondex®

Per NEMA Standard MW1000 & Federal Specification JW1177

Essex, Rea, MWS, others

Tab/Wedge

Epoxy Laminates G7, G10, G11
Nomex® Type 410

Nomex® Type 414

Others

Lacing Cord

AA52081 (Type II), Polyester, -100°F (-73°C) to 350°F (177°C)
AA52082 (Type III), Teflon, 100°F (-73°C) to 450°F (232°C)

AA52083 (Type IV), Teflon Coated Fiberglass, -100°F (-73°C) to 800°F (427°C)

AA52084 (Type V), Nomex, -100°F (-73°C) to 500°F (260°C)

Kevlar

Per AA52080 (Type I), Nylon, -67°F (-55°C) to 325°F (162°C)

Per AA52080-84 (formerly Mil-T-43435)

Lead Wire

Others
Per MIL-W-16878

Per MIL-W-22759

Per UL 1180, UL1423, etc.

Solder

In Accordance With IPC J-STD-001 & 006
Others

Sb05Sn95, Lead Free Binary Alloy

Sn01Pb97.5Ag1.5

Sn05Pb93.7Ag1.5

Sn10Pb88Ag02

Sn60Pb40

Sn63Pb37

Connection Insulation

Tape: Kapton, Teflon, Glass Cloth, etc.
Sleeving: Polyolefin, Mylar, Kynar, Silicone Rubber, FEP, Teflon, PEEK, etc.

Sleeving Per Mil-I-23053, Mil-I-22129, Mil-I-3190

Varnish

Altana PDG varnishes
Class Protection from 135°C to 220°C

Cotronics coatings

Dolph's varnishes

Others

Epoxies

Cotronics Duralco® 4525
Dow Corning™ products

Epoxyset EC-1012M

Others


 MORE IMAGES 

·  Linear Stators

·  Magnet Bonding


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